IE线平衡改善培训教材（PPT 46页)

3.QualityProblem品質問題
3.1IncompleteProcess制程不完善
Insufficientparts作業不全
Partsnotproperlyinserted材料未適當裝插
Wrongpartbeinginserted插件錯件
Wrongsideisbeinginserted插件反向
Notallrequiredpointsareinspected檢查不完備
DidnotcorrectlychoosetheSelectSwitch按錯測試鍵
DidnotputallLabelsorwronglyplaced.未全面貼放標籤或錯貼
etc.
3.2Defects不良
Damageanddirty破損及污漬
Scratches刮傷
Labelscratches標籤不良等etc.
4.Inspectorsneedtorepairthedefects,thuscausingadditionaltime.作業員修復不良品將花費多餘工時
6.Thespaceavailableinthelinearealreadyverylimited,itwillbecomeevensmaller.線上空間本來有限，還需佔據空間
7.Un-forecastableanduncontrollableoutput造成無法預計和控制的產出
8.DecreasedProductivity生產力降低
Whentheconveyorspeedisslowerthantheoperator’sability.當傳送帶之速度遠慢於作業員的操作能力
1.Losttimewithoutoutput無產出的異常工時
2.Loweroutputthanexpected低於計劃的產能
3.Operatorsarenotactiveenough,becomesdull作業員無法積極作業，變得懶散
4.Musttakemoretimetorecoverthelostoutput需要安排額外的工作時間以彌補未達成的產能
5.Unitcostbecomeshigher單位產品的成本增加
6.DecreasedProductivity生產力降低
7.Cannotcontrolorforecasttheoutputsystematically無法系統的控制和預估產能
LINEBALANCEisthemethodusedtosetupworkingtimeofoperatorsinonelineasthesameaspossible.
線平衡是盡可能把線上作業員的作業時間安排一致的方法。
LineBalancingBenefits線平衡的優點
LineBalancingBenefits線平衡的優點
LineBalancingBenefits線平衡的優點
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